Slot Partial Discharge
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*Slot Partial Discharge Meaning
*Slot Partial Discharge Definition
*Slot Partial Discharge Procedure
*Slot Partial Discharge Symptoms
Capability to control partial discharge in the slot, and remedial action in service is practical during insulation system life; Partial repairs are practical i.e. Coils which have failed can be replaced; Coils can be installed on site as there is no requirement for further processing (i.e. The VPI process). Partial discharge (PD) occurs if dielectric strength within a certain region of the insulation of an electric device is locally exceeded, but the surrounding insulation is strong enough to prevent total breakdown. In order to understand the occur-rence of PD and the response of electrical network to the excitation by discharge.
After a motor is rewound, the windings must be further insulated with resin or varnish. This insulation protects the windings from contamination, shorting electrically, and also make the windings more mechanically rigid. There are four types of varnishing methods that we will describe below: Dip and Bake Epoxy Varnishing, Trickle Varnishing, Vacuum Pressure Impregnation, and Ultra-Sealed Winding.
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Dip and Bake is a standard varnishing technique where the motor windings are dipped into a varnish tank and then set to cure in an oven. Typically, a new motor winding should be dipped twice (double dip and bake) to ensure the varnish fully covers the windings.
Many repair shops do not allow the windings to cool once they are cured in the oven after the first dip and before the motor is dipped a second time. Because the windings are still hot during the second dip, the varnish becomes more viscous and runs off the motor easily. This results in a less effective second dip of varnish.Slot Partial Discharge Meaning
Because we want to ensure adequate varnish coverage, Dreisilker’s quality standards denote that the windings must be cool before the second dip. Our varnish is Class N and Hermetic rated, meaning the varnished used can withstand higher temperatures and is fit for compressors (respectively).Motor before being dipped in varnish.Motor after being dipped in varnish.Slot Partial Discharge Definition
Trickle Varnishing The winding is connected to a rotating table and electrical wires. Using electrical resistance, the winding gets heated while spinning. Once at temperature, a tiny stream of varnish is trickled onto the winding head. The varnish follows the wire into the entirety of the slot, eliminating chances for partial discharge in random windings. Once fully saturated, the current is increased in the windings, resulting in the varnish curing while on the machine. This process is faster and better than the traditional dip and bake process because it cures on the machine – making it ideal for emergency repairs.Dreisilker’s Trickle Varnish Machine.Trickle Varnished Winding.Slot Partial Discharge Procedure
Vacuum Pressure Impregnation (VPI) utilizes a vacuum pressure tank filled with varnish to fully impregnate motor windings and insulation with resin or varnish. At Dreisilker, we preheat our windings, place the windings in our 10 ft. diameter tank, draw a vacuum, fill the tank until the resin or varnish covers all of the winding, then pressurize the tank. These cycles are all set to various times and capacitance is monitored to determine the resin or varnish fill is acceptable. This process is typically used on medium voltage motors and form coil systems because traditional varnishing methods will not fully saturate the motor coils and their insulation tapes with varnish. The VPI method is the most time consuming process.
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Ultra-Seal Winding is an alternative method of insulating a motor’s windings. Ultra-Sealed windings are completely impregnated and seals the coils with high molecular weight thermoset polymer resin. This allows for total protection against moisture, contaminants, and more efficient cooling. We recommend Ultra-Seal Windings for motors found in extreme environments, where contamination is likely. Want to learn more about Ultra-Seal Windings? Read our blog: How to Extend the Life of Your Servo and Spindle Motors in Extreme Environments
Register here: http://gg.gg/v4wjv
https://diarynote.indered.space
*Slot Partial Discharge Meaning
*Slot Partial Discharge Definition
*Slot Partial Discharge Procedure
*Slot Partial Discharge Symptoms
Capability to control partial discharge in the slot, and remedial action in service is practical during insulation system life; Partial repairs are practical i.e. Coils which have failed can be replaced; Coils can be installed on site as there is no requirement for further processing (i.e. The VPI process). Partial discharge (PD) occurs if dielectric strength within a certain region of the insulation of an electric device is locally exceeded, but the surrounding insulation is strong enough to prevent total breakdown. In order to understand the occur-rence of PD and the response of electrical network to the excitation by discharge.
After a motor is rewound, the windings must be further insulated with resin or varnish. This insulation protects the windings from contamination, shorting electrically, and also make the windings more mechanically rigid. There are four types of varnishing methods that we will describe below: Dip and Bake Epoxy Varnishing, Trickle Varnishing, Vacuum Pressure Impregnation, and Ultra-Sealed Winding.
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Dip and Bake is a standard varnishing technique where the motor windings are dipped into a varnish tank and then set to cure in an oven. Typically, a new motor winding should be dipped twice (double dip and bake) to ensure the varnish fully covers the windings.
Many repair shops do not allow the windings to cool once they are cured in the oven after the first dip and before the motor is dipped a second time. Because the windings are still hot during the second dip, the varnish becomes more viscous and runs off the motor easily. This results in a less effective second dip of varnish.Slot Partial Discharge Meaning
Because we want to ensure adequate varnish coverage, Dreisilker’s quality standards denote that the windings must be cool before the second dip. Our varnish is Class N and Hermetic rated, meaning the varnished used can withstand higher temperatures and is fit for compressors (respectively).Motor before being dipped in varnish.Motor after being dipped in varnish.Slot Partial Discharge Definition
Trickle Varnishing The winding is connected to a rotating table and electrical wires. Using electrical resistance, the winding gets heated while spinning. Once at temperature, a tiny stream of varnish is trickled onto the winding head. The varnish follows the wire into the entirety of the slot, eliminating chances for partial discharge in random windings. Once fully saturated, the current is increased in the windings, resulting in the varnish curing while on the machine. This process is faster and better than the traditional dip and bake process because it cures on the machine – making it ideal for emergency repairs.Dreisilker’s Trickle Varnish Machine.Trickle Varnished Winding.Slot Partial Discharge Procedure
Vacuum Pressure Impregnation (VPI) utilizes a vacuum pressure tank filled with varnish to fully impregnate motor windings and insulation with resin or varnish. At Dreisilker, we preheat our windings, place the windings in our 10 ft. diameter tank, draw a vacuum, fill the tank until the resin or varnish covers all of the winding, then pressurize the tank. These cycles are all set to various times and capacitance is monitored to determine the resin or varnish fill is acceptable. This process is typically used on medium voltage motors and form coil systems because traditional varnishing methods will not fully saturate the motor coils and their insulation tapes with varnish. The VPI method is the most time consuming process.
All flight packages include complimentary airport and luggage transfers. Limit of two checked pieces of luggage (ea. Max.) and one carry on item (35 lb. Max.) per passenger Please call to book your reservations: 866.202.2293. Casino and flight deals.Slot Partial Discharge Symptoms
Ultra-Seal Winding is an alternative method of insulating a motor’s windings. Ultra-Sealed windings are completely impregnated and seals the coils with high molecular weight thermoset polymer resin. This allows for total protection against moisture, contaminants, and more efficient cooling. We recommend Ultra-Seal Windings for motors found in extreme environments, where contamination is likely. Want to learn more about Ultra-Seal Windings? Read our blog: How to Extend the Life of Your Servo and Spindle Motors in Extreme Environments
Register here: http://gg.gg/v4wjv
https://diarynote.indered.space
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